電泳過(guo)程(cheng)中(zhong),電(dian)泳(yong)漆(qi)溶(rong)液(ye)的(de)沉(chen)澱(dian)是(shi)一(yi)件(jian)麻(ma)煩(fan)的(de)事(shi),不(bu)僅(jin)影(ying)響(xiang)槽(cao)液(ye)的(de)穩(wen)定(ding)性(xing),也(ye)是(shi)影(ying)響(xiang)產(chan)品(pin)塗(tu)裝(zhuang)質(zhi)量(liang)和(he)生(sheng)產(chan)成(cheng)本(ben)的(de)重(zhong)要(yao)因(yin)素(su)之(zhi)一(yi)。影(ying)響(xiang)電(dian)泳(yong)漆(qi)溶(rong)液(ye)沉(chen)澱(dian)的(de)主(zhu)要(yao)因(yin)素(su)一(yi)般(ban)包(bao)括(kuo):
1.tongzhizazhilizihuoyizhizazhilizi。zhexielizishibihuiyutucengdedaidianshuzhifashengfanying,xingchengyixieluohewuhuochendianwu,huipohuaitucengyuanyoudedianyongtexinghewendingxing。
雜質的來源主要包括:
(1)塗層本身固有的雜質離子;
(2)配製電泳漆溶液時帶入的雜質;
(3)預處理無水洗帶入的雜質;
(4)不幹淨的預處理水帶入的雜質;
(5)磷化膜溶解產生的雜質離子;
(6)陽極溶解產生的雜質離子。
2.溶劑
weileshidianyongtuliaojuyoulianghaodefensanxingheshuirongxing,yuanqizhonghuihanyouyidingliangdeyoujirongji。zaizhengchangshengchanzhong,youjirongjidexiaohaosuizhetuzhuangjishibuchong。danruguoyouyushengchancaozuobudanghuocaoyewenduguogao,rongjihuifaguokuai,bunengjishijiaru,rongjihanliangjiangdidaoxuqiuxiaxianyixia,dianyongqirongyehuifashengbianhua,shitumobianbo,yanzhongshicaoyezhongdeshuzhihuijiekuaihuochendian。
3.溫度
各ge種zhong塗tu料liao對dui溫wen度du都dou有you一yi個ge適shi應ying範fan圍wei。過guo高gao或huo過guo低di的de溫wen度du會hui加jia快kuai或huo減jian慢man電dian沉chen積ji過guo程cheng,使shi塗tu層ceng更geng厚hou或huo更geng薄bo。如ru果guo浴yu液ye溫wen度du過guo高gao,溶rong劑ji蒸zheng發fa過guo快kuai,很hen容rong易yi造zao成cheng浴yu液ye凝ning結jie沉chen澱dian。為wei了le保bao持chi熔rong池chi溫wen度du處chu於yu相xiang對dui“恒溫狀態”,需要恒溫裝置,例如熱交換器和冷交換器。
4.實心部分
tuliaorongyedeguhanliangzhijieyingxiangchanpindetucengzhiliangheduyedewendingxing。ruguocaoyeguhanliangguodi,qizhanduhuijiangdi,daozhiqiyechendian。dangran,gutihanliangguogaoshibukequde,yinweigutihanliangguogaohuizengjiadianyonghouqiyedejiadai,zengjiasunhao,jiangdiqideliyonglv,zengjiachengben。
5.循環攪拌
在生產過程中,管理者必須時刻注意電泳槽液的循環攪拌是否良好,某些儀器壓力(如過濾器、超濾器)是否正常。保證槽液每小時循環4-6次,底部槽液流量約為液位槽液的2倍,電泳槽不會形成攪拌死角。除非特別,否則不要停止攪拌。